THE WANGEN X-UNIT

Low energy consumption at
maximum substrate yield

WANGEN X-UNIT

The modular system for reliable facility protection.

The optimized X-UNIT optimally prepares substrate in biogas facilities and thereby increases the efficiency of every site. The modular system, consisting of X-TRACT and X-CUT, is designed for extremely high rotation speeds and pressures of up to 6 bar.

The high-performance shredder (X-CUT) with its rotating cutting tool and the large-volume foreign matter separator (X-TRACT) removes all impurities from the medium and breaks it down into a finely chopped pulp - the optimal preparation for the fermentation process in the fermenters.

The WANGEN X-UNIT also impresses with maximum service friendliness, low wear costs and low energy consumption.

Wangen Pumpen X-Tract – der Fremdkörperabscheider
Wangen Pumpen X-Cut – der Hochleistungs-Zerkleinerer

Die optimierte X-UNIT bereitet Substrat in Biogasanlagen optimal auf und steigert dadurch die Effizienz jeder Anlage. Das modulare System, bestehend aus X-TRACT und X-CUT ist für extrem hohe Drehzahlen und Drücke bis zu 6 bar ausgelegt.

Durch den Hochleistungs-Zerkleinerer (X-CUT) mit seinem rotierenden Schneidwerkzeug und dem großvolumigen Fremdkörperabscheider (X-TRACT) wird das Medium von sämtlichen Störstoffen befreit und zu einem fein gehäckselten Brei aufgeschlossen – die optimale Aufbereitung für den Gärungsprozess in den Fermentern.

Die WANGEN X-UNIT überzeugt auch durch maximale Servicefreundlichkeit, geringe Verschleißkosten und niedrigem Energieeinsatz.

BENEFITS & CHARACTERISTICS

  • Durable, heavy-duty seal with in-house developed cooling and lubricating function for  extremely high-performance (up to 6 bar media-pressure).

  • Cutting unit with rotating cutting blades speeds of up to 3,000 rpm provide for  excellent substrate digestion rates.

  • Foreign matter is removed from the medium without additional energy consumption.

  • Process-optimised adaption of the pumped media by simple change of the screen geometrie

  • Flow-optimised catch container

  • Foreign body removal through wheelbarrow possible with mounting stand

  • Large service flap for easy removal of deposited contaminants

Wangen Pumpen X-Cut – der Hochleistungs-Zerkleinerer, Querschnitt Sperrflüssigkeit
  • Additional rinse connections available

  • No movable component parts necessary for separation of foreign bodies

  • Optimum adaption of the cutting unit to the media

  • High operational reliability

  • Standard flange and compact, space-efficient construction design

  • No external lifting device necessary for assembly and disassembly of the wearing  parts thanks to the drive unit mounted on the slide at the X-CUT.

TECHNICAL
DATA

MAXIMUM ROTATION SPEED
3.000 min⁻¹
MAXIMUM FLOW RATE
1.250 m³/h
Data applies for
water as media
MAXIMUM
DIFFERENTIAL PRESSURE
6 bar
LENGTH x WIDTH x HEIGHT
2.050 x 847 x 1.960 mm
WEIGHT
approx. 800 kg

Qualität
& Wartung

The X-UNIT in action

Modular, process-oriented and highly resilient

FIELDS OF APPLICATION

  • The WANGEN X-UNIT is employed in every case where foreign bodies and debris from  pumped media must be separated out and cutted:

  • Biogas plants

  • Biowaste utilisation

  • Stable application in agricultural technology

  • Liquid manure technology vehicle construction

  • Municipal wastewater treatment plants

  • Deposition of foreign elements

SUITABLE FOR THE FOLLOWING CONVEYING MEDIA

  • Bilge water

  • Fish waste

  • Industry wastewater

  • Recyclate

  • Slurry

  • Vegetable waste and leftovers

  • Raw water

  • Fermentation substrates from fermenters

  • Cleaning and washing water from agricultural production

  • Organic recirculate

  • Secondary fibers

  • Food waste

  • Conveying media with a tendency for clogging

X-TRACT

Wangen Pumpen X-Tract – der Fremdkörperabscheider

The foreign body separator

Connection flange identical on both sides (thus rotatable by 180 °)
Disposing of contaminants due to reduced flow speed in the housing
An additional rake ensures the separation of foreign elements
Rake can be turned by 180°
Service opening 400 mm diameter
Flange DN150 / PN10 for draining the medium before the cleaning
Part of the modular concept, therefore usable as a stand-alone

X-CUT

Wangen Pumpen X-Cut – der Hochleistungs-Zerkleinerer

The high-performance shredder

The liquid passes the cutting unit with the 4 double-sided steel blades
Motor speed using a frequency converter up to 3,000 min⁻¹
Suitable rotation speed can be adjusted for each application
Part of the modular concept, therefore usable as a stand-alone

DOWNLOAD

Product brochure X-Unit

LINKS

Product brochure
8 pages
Product flyer
2 pages
Further information on the subject of biogas can be found here
Download
Download

CERTIFICATES

DIN EN ISO 14001 -zertifiziertes Umweltmanagement

CONTACT

For further information feel free to contact us.
Pumpenfabrik Wangen GmbH
Phone:   +49 7522 997-0
E-Mail:     mail@wangen.com
Inquire now