Process Materials Dosing
Flocculents (iron and aluminium salts) and flocculation agents (organic polyelectrolytes such as polyacrylamide) are used to remove colloidal materials, fine dirt particles and phosphorus from waste water . The flocculents cause the substances in question to precipitate in the form of microflakes. The flocculation agents accelerate this cleaning process by inducing an electrochemical reaction which results in the microflakes joining together to form fast sinking macroflakes.
In addition, lyes or acids are pumped into the waste water for neutralization or pH adjustment purposes. Adding metallic salts, milk of lime and polyelectrolytes optimizes the dewatering of the sludge.
Whichever chemical agents are added, the important thing is the accuracy of dosing. This criterion is best met by WANGEN AMERICA pumps from the KB series, preferably in high-grade steel design.
Thanks to the vertical construction form, the WANGEN KL-T / KB-T has only a small space requirement. The consistent diameter of the joint connections ensures constant flow speeds and reduces the sensitivity to foreign materials. The low-pulsation continuous conveying of media is independent of the pressure and viscosity.
The WANGEN progressing cavity pumps of the KB-S serie are, in contrast to the KL-S serie, equipped with a block housing. There, the drive is coupled directly to the pump housing, which is ideal for normal pump operation or for small conveyed volumes. The pump conveys viscous and abrasive mediums.
The WANGEN progressing cavity pump KB-S GG is one of the basic products of WANGEN PUMPEN. One of the benefits of this pump is clearly the fewer parts within the individual assemblies. The KB-S GG is of cast iron and has a block housing (the drive is coupled directly to the pump housing).
The pump is available in the size 22 with cast iron housing. It is equipped with long-lasting, wear- and maintenance-free flexible joint without oil filling (prevents contamination of the media).
The progressing cavity pump serie WANGEN KL-S are basic products of Pumpenfabrik Wangen. The clear benefit is in the low lifecycle costs. This universally usable pump works with almost every low and extrem high viscous mediums (1 mPas -3.000.000 mPas). A highly reliable pump.
The changing of wear parts with very few actions, without removing the pump from the pipeline system thanks to Service in Place.
The WANGEN Xpress pump range has been specially developed for easy maintenance and to considerably shorten the servicing time and thus reduce costs. Reliable pumping of media, along with fast rotor/stator changes are ensured by our patented X-LIFT quick change system developed by WANGEN PUMPEN. The X-LIFT flange is constructed on standard flange design principles.
Available in the sizes 48, 64, 78 and 94.
Mechanical and biological waste water treatment
According to the waster water regulations in force, domestic and industrial waste water must be subjected to mechanical-physical, biological and chemical treatment in several stages in order to remove its dirt load. With our broad range of pumps we offer the optimum process engineering solution for handling the sludge produced in the various cleaning stages.
Thanks to the rugged construction of the pumps, their flow-optimized geometries and the use of energy-efficient drives, customers of WANGEN AMERICA are guaranteed a high level of economic efficiency.
The WANGEN progressing cavity pump of type KL-R and the specially designed hopper housing and modular sealing system enable the gentle conveyance of mediums without influencing the structure or quality of such. The low dead space version of the KL-RL series is ideal for use in the food industry and particularly easy to clean.
Pumps of the KL-R Triplex series impress with their consistent dosing option, as an intermittent input is compensated by the buffer volume in the collecting container. The small space requirement and large receiving vessel are a result of the low construction and the large volume of the container. No bridge building of the media possible.
WANGEN pumps of the type KL-RQ have a transverse feed device for integrated bridge building and a collecting vessel for continuous feeding. They were designed for conveying dewatered sludge with a high content of dry matter (TS) ranging from 15% to 45%.
Pumps of the KL-RS series are hopper silo pumps for conveying and dosing dewatered sewage sludge with a high-solids content (DS) of 15% to 45%. These features make silo discharge pumps of the type KL-RS an indispensable core aggregate in modern sewage treatment plants.
Pumps of the KL-RÜ series are built according to our proven modular principle. This allows high
flexibility, low spare parts inventory, and minimum downtimes for repairs. Other features include: sophisticated and robust cardan joints with screw conveyors, fibers do not get wrapped around the joint and the joint connectors thanks to the effective
protection device.
Thanks to the vertical construction form, the WANGEN KL-T / KB-T has only a small space requirement. The consistent diameter of the joint connections ensures constant flow speeds and reduces the sensitivity to foreign materials. The low-pulsation continuous conveying of media is independent of the pressure and viscosity.
Optimal substrate preparation and low wear increase the efficiency of your system.
The modular system for reliable protection of plant equipment:
X-TRACT (debris removal) + X-CUT (substrate cutting). Both components are available separately and are optimally co-ordinated with each other as an X-UNIT.
After the medium has been pumped through the X-CUT it has the highest digestion rate and thus increases the effectiveness of the biogas plant.
Low energy consumption coupled with maximum substrate yield. Foreign matter is removed from the medium without additional energy consumption.
Increased process safety through removal of system-harmful foreign bodies and debris with the aid of the foreign body separator X-TRACT and the cutting unit X-CUT. Optimum adaptation of the cutting unit to the medium easily possible.
The WANGEN X-UNIT explained by our application engineer: Find out more in this video here.
With a specially-developed milling screw, you can mix the solids that are to be added with the separately added liquid and convey it into the desired containers.
With our innovative X-LIFT quick-change system, the wearing parts are easy to replace. Only a few simple steps are needed, without this requiring disassembly of the pump from the piping system. Thereby, WANGEN BIO-FEED is also suitable for use in restricted spaces.
Due to the pushing of the screw connection, WANGEN BIO-FEED turns into a high-performance
suction pump. You can use it as a central pump in your biogas plant.
To simplfy integration into your conveyor, our WANGEN BIO-FEED's pump body is equipped with two DN150 connections bearing bracket side, one DN400 connection for the screw conveyor and two DN200 at stator side. In addition, you can use these as cleaning openings and for rinsing the mixing chamber.
The WANGEN progressing cavity pumps of the KB-S serie are, in contrast to the KL-S serie, equipped with a block housing. There, the drive is coupled directly to the pump housing, which is ideal for normal pump operation or for small conveyed volumes. The pump conveys viscous and abrasive mediums.
The WANGEN progressing cavity pump KB-S GG is one of the basic products of WANGEN PUMPEN. One of the benefits of this pump is clearly the fewer parts within the individual assemblies. The KB-S GG is of cast iron and has a block housing (the drive is coupled directly to the pump housing).
The progressing cavity pump serie WANGEN KL-S are basic products of Pumpenfabrik Wangen. The clear benefit is in the low lifecycle costs. This universally usable pump works with almost every low and extrem high viscous mediums (1 mPas -3.000.000 mPas). A highly reliable pump.
The changing of wear parts with very few actions, without removing the pump from the pipeline system thanks to Service in Place.
The WANGEN Xpress pump range has been specially developed for easy maintenance and to considerably shorten the servicing time and thus reduce costs. Reliable pumping of media, along with fast rotor/stator changes are ensured by our patented X-LIFT quick change system developed by WANGEN PUMPEN. The X-LIFT flange is constructed on standard flange design principles.
Available in the sizes 48, 64, 78 and 94.
Optimum preparation of the substrate
The WANGEN BIO-ROXX mixes the solids and liquid together to improve the efficiency of every Biogas and Anaerobic Digestion plant.
Thanks to the large built-in stone trap contaminants like stones, or others, are separated from the substrate and can be removed very easily through the large accessible opening.
In combination with other WANGEN products like the WANGEN X-UNIT and the WANGEN X-CUT the profitability of the plant increases by reducing the energy consumption of the agitators in the fermenters.
Sludge dewatering and sludge drying
During preliminary sedimentation and final sedimentation in waste water treatment plants, the resulting concentrated sludge is either dewatered directly or fed via the anaerobic fermentation stage to sludge dewatering units. This conveying task is performed by the suction pumps of our KB and KL series.
In the dewatering units the sludge is dewatered with the help of decanting centrifuges, traveling screen presses, rotary filter presses or chamber filter presses and then pumped with a dry substance content (DS) of 20–45% for further treatment into containers, sludge tanks or directly to the sludge drying station. The pumping characteristics of the dewatered sludge varies in this case according to the DS content, composition and chemical conditioning. Accordingly varied are the pumping requirements which we meet with the specially developed jaw and silo pumps of our KL-R, KL-RÜ, KL-RS and KL-RQ series.
The WANGEN progressing cavity pump of type KL-R and the specially designed hopper housing and modular sealing system enable the gentle conveyance of mediums without influencing the structure or quality of such. The low dead space version of the KL-RL series is ideal for use in the food industry and particularly easy to clean.
Pumps of the KL-R Triplex series impress with their consistent dosing option, as an intermittent input is compensated by the buffer volume in the collecting container. The small space requirement and large receiving vessel are a result of the low construction and the large volume of the container. No bridge building of the media possible.
WANGEN pumps of the type KL-RQ have a transverse feed device for integrated bridge building and a collecting vessel for continuous feeding. They were designed for conveying dewatered sludge with a high content of dry matter (TS) ranging from 15% to 45%.
Pumps of the KL-RS series are hopper silo pumps for conveying and dosing dewatered sewage sludge with a high-solids content (DS) of 15% to 45%. These features make silo discharge pumps of the type KL-RS an indispensable core aggregate in modern sewage treatment plants.
Pumps of the KL-RÜ series are built according to our proven modular principle. This allows high
flexibility, low spare parts inventory, and minimum downtimes for repairs. Other features include: sophisticated and robust cardan joints with screw conveyors, fibers do not get wrapped around the joint and the joint connectors thanks to the effective
protection device.
Thanks to the vertical construction form, the WANGEN KL-T / KB-T has only a small space requirement. The consistent diameter of the joint connections ensures constant flow speeds and reduces the sensitivity to foreign materials. The low-pulsation continuous conveying of media is independent of the pressure and viscosity.
With a specially-developed milling screw, you can mix the solids that are to be added with the separately added liquid and convey it into the desired containers.
With our innovative X-LIFT quick-change system, the wearing parts are easy to replace. Only a few simple steps are needed, without this requiring disassembly of the pump from the piping system. Thereby, WANGEN BIO-FEED is also suitable for use in restricted spaces.
Due to the pushing of the screw connection, WANGEN BIO-FEED turns into a high-performance
suction pump. You can use it as a central pump in your biogas plant.
To simplfy integration into your conveyor, our WANGEN BIO-FEED's pump body is equipped with two DN150 connections bearing bracket side, one DN400 connection for the screw conveyor and two DN200 at stator side. In addition, you can use these as cleaning openings and for rinsing the mixing chamber.
The WANGEN progressing cavity pumps of the KB-S serie are, in contrast to the KL-S serie, equipped with a block housing. There, the drive is coupled directly to the pump housing, which is ideal for normal pump operation or for small conveyed volumes. The pump conveys viscous and abrasive mediums.
The WANGEN progressing cavity pump KB-S GG is one of the basic products of WANGEN PUMPEN. One of the benefits of this pump is clearly the fewer parts within the individual assemblies. The KB-S GG is of cast iron and has a block housing (the drive is coupled directly to the pump housing).
The progressing cavity pump serie WANGEN KL-S are basic products of Pumpenfabrik Wangen. The clear benefit is in the low lifecycle costs. This universally usable pump works with almost every low and extrem high viscous mediums (1 mPas -3.000.000 mPas). A highly reliable pump.
The changing of wear parts with very few actions, without removing the pump from the pipeline system thanks to Service in Place.
The WANGEN Xpress pump range has been specially developed for easy maintenance and to considerably shorten the servicing time and thus reduce costs. Reliable pumping of media, along with fast rotor/stator changes are ensured by our patented X-LIFT quick change system developed by WANGEN PUMPEN. The X-LIFT flange is constructed on standard flange design principles.
Available in the sizes 48, 64, 78 and 94.
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